A welding power
source must deliver controllable current at a voltage according to the
requirements of the welding process. Normally, the power required is from 10 to
35 V and from 5 to 500 A. The various welding processes and procedures have
specific arc characteristics that demand specific outputs of the welding machine.
Automatic arc
welding machines may require power sources more complex than those used for
semi-automated welding. An automatic welding machine usually electronically
communicates with the power source to control the welding power program for
optimum performance. A power source for arc welding is designed to provide
electric power of the proper values and characteristics to maintain a stable arc
suitable for welding.
There are three types of arc welding power sources,
distinguished according to their static characteristics output curve. The constant-power
(CP) is the conventional type of power source that has been used for many years
for shielded metal arc welding using stick electrodes. It can be used for
submerged arc welding and gas tungsten arc welding. The constant-voltage (CV) power source is the type normally used for gas
metal arc and flux cored arc welding using small-diameter electrode wire. The constant-current
(CC) power source is normally used for gas tungsten arc and plasma arc
welding.
The
selection of a welding power source is based on
-
The process or
processes to be used
-
The amount of
current required
-
The power
available at the job site
-
Economic
factors and convenience
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